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1983, 1985 and 1990 Saab 900 Turbo Rebuild Projects


May 2005 Quite a bit has changed over the year. The full size Blazer was sold around christmas and I bought a '90 900 Turbo that's in nice shape. Its main problems are oxidized paint and a leaky heater valve. Replaced the heater valve and spent some weeks drying out the carpet and padding on the driver's side. Also had the leather on the driver's seat resewn and a new seat heater pad installed for $75. Next step: find a nicer stereo.

Sold the '83 a few weeks ago, and many of the parts from the '82 went with it. Have been trying to sell the engine but no takers. Perhaps I'll give it away...

The '85 has been going strong (now 229K miles). Work performed since it arrived includes a new headliner, new clutch system including hydraulics, SPG springs and UHMW plastic spacers and new front shocks. I replaced the coolant system: water pump, belts, all hoses, thermostat, etc. Of course nothing goes as planned, and I managed to break the drain petcock while flushing the system. Fortunately the rad comes out easy and it was a cheap $15 repair.

So far it's a good rally car: Marvin and I nabbed 2nd in the Mountains to the Sea rally in September after I rebuilt the front brake calipers. Found some studded Nokian Hakkapellita tires and ran the Thunderbird Rally in British Columbia in February. The car and tires did great, and we kept everything on the road. In early May I nabbed some gravel tires and ran the Heart of Darkness rally, also in B.C. and we did quite well. Details and pics on the rally page. Next up is working the No Alibi rally in June (Ellensburg, WA to Lewiston, ID and back) and then in July I'll go down to N. California for the Golden West rally in the Yreka area. That one I'll do with my dad. Should be interesting for his first event! The next major purchase for the '85 will be some better seats. The stock cloth ones are quite broken down and don't offer the lateral support I'd like so will look at some aftermarket options.
August, 2004:

Plans have changed a bit. I still have the '83 as a daily driver and have picked up an '85 900 Turbo 16v for an even better price. It will be a bit more initial work, but the body and paint are in much better condition. The engine is strong and the five speed transmission shifts smoothly. The clutch wouldn't hold pressure, so I changed out the slave cylinder, clutch plate and other parts. Now it looks like the clutch fluid line is the problem. So far I've fixed the doors and windows, cleaned up the four inches of oil and antifreeze spilled in the rear compartment, and will hopefully have the car mostly ready for a rally next month. Speedo and odo both work, and the odometer shows 212K miles.

Drove the '83 over to Twisp, Washington, 200 miles away last week. Hot weather, torrential rain, bruising hail and twisty mountain roads were no problem for the ugly grey Saab.

85 Turbo side view
85 Turbo 900 side view
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85 Turbo rear view
85 Turbo 900 rear view
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July, 2004: Picked up an engine from a wrecked '82 Turbo last week. If I would've acted faster, it could have been a better price (free) but I managed to get to it before it went to the crusher. Nabbed some other bits off it (A/C compressor, alternator, PS pump, and more) as well for a very reasonable price. Here are some pics:
Newer pics on the hoist:
Clutch-side,
back view
another view

82-side.jpg
82-side.jpg
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82-rear.jpg
82-rear.jpg
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82-front.jpg
82-front.jpg
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engine-and-stuff.jpg
engine-and-stuff.jpg
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engine-and-glass.jpg
engine-and-glass.jpg
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engine-no-glass.jpg
engine-no-glass.jpg
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engine-no-glass2.jpg
engine-no-glass2.jpg
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83-side.jpg
83-side.jpg
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June, 2004 Work so far:
Other Things Of Note:
Picked up a 1983 Saab 900 Turbo in April 2004. I've been keeping something of a log of what work has been performed so far. When I picked up the car, it had no power steering (missing belt and reported VERY leaky by the seller). Among other reported problems, the drivers side left window was stuck in the up position. The paint is quite bad and the windshield looks like a pack of kids with slingshots has been at it. Speedometer and odo don't work. But it runs, shifts (with a four speed tranny from a '77 90 model) and has decent tires.


July 14, 2004
Dan Comden
Seattle, WA U.S.A.
Email -- dan*@*comdens.com (remove the asterisks around the "@" symbol)